We explore a Digital Twin-Based Approach for Smart Manufacturing to improve Sustainability, Efficiency, and Cost-Effectiveness for a steel production plant. Our system is based on a micro-service edge-compute platform that ingests real-time sensor data from the process into a digital twin over a converged network infrastructure. We implement agile machine learning-based control loops in the digital twin to optimize induction furnace heating, enhance operational quality, and reduce process waste. Key to our approach is a Deep Reinforcement learning-based agent used in our machine learning operation (MLOps) driven system to autonomously correlate the system state with its digital twin to identify correction actions that aim to optimize power settings for the plant. We present the theoretical basis, architectural details, and practical implications of our approach to reduce manufacturing waste and increase production quality. We design the system for flexibility so that our scalable event-driven architecture can be adapted to various industrial applications. With this research, we propose a pivotal step towards the transformation of traditional processes into intelligent systems, aligning with sustainability goals and emphasizing the role of MLOps in shaping the future of data-driven manufacturing.

Two-dimensional (2D) materials are poised to revolutionize current solid-state technology with their extraordinary properties. Yet, the primary challenge remains their scalable production. While there have been significant advancements, much of the scientific progress has depended on the exfoliation of materials, a method that poses severe challenges for large-scale applications. With the advent of artificial intelligence (AI) in materials science, innovative synthesis methodologies are now on the horizon. This study explores the forefront of autonomous materials synthesis using an artificial neural network (ANN) trained by evolutionary methods, focusing on the efficient production of graphene. Our approach demonstrates that a neural network can iteratively and autonomously learn a time-dependent protocol for the efficient growth of graphene, without requiring pretraining on what constitutes an effective recipe. Evaluation criteria are based on the proximity of the Raman signature to that of monolayer graphene: higher scores are granted to outcomes whose spectrum more closely resembles that of an ideal continuous monolayer structure. This feedback mechanism allows for iterative refinement of the ANN's time-dependent synthesis protocols, progressively improving sample quality. Through the advancement and application of AI methodologies, this work makes a substantial contribution to the field of materials engineering, fostering a new era of innovation and efficiency in the synthesis process.

Ensuring thermal comfort is essential for the well-being and productivity of individuals in built environments. Of the various thermal comfort indicators, the mean radiant temperature (MRT) is very challenging to measure. Most common measurement methodologies are time-consuming and not user-friendly. To address this issue, this paper proposes a novel MRT measurement framework that uses visual simultaneous localization and mapping (SLAM) and semantic segmentation techniques. The proposed approach follows the rule of thumb of the traditional MRT calculation method using surface temperature and view factors. However, it employs visual SLAM and creates a 3D thermal point cloud with enriched surface temperature information. The framework then implements Grounded SAM, a new object detection and segmentation tool to extract features with distinct temperature profiles on building surfaces. The detailed segmentation of thermal features not only reduces potential errors in the calculation of the MRT but also provides an efficient reconstruction of the spatial MRT distribution in the indoor environment. We also validate the calculation results with the reference measurement methodology. This data-driven framework offers faster and more efficient MRT measurements and spatial mapping than conventional methods. It can enable the direct engagement of researchers and practitioners in MRT measurements and contribute to research on thermal comfort and radiant cooling and heating systems.

Simulating mantle convection often requires reaching a computationally expensive steady-state, crucial for deriving scaling laws for thermal and dynamical flow properties and benchmarking numerical solutions. The strong temperature dependence of the rheology of mantle rocks causes viscosity variations of several orders of magnitude, leading to a slow-evolving stagnant lid where heat conduction dominates, overlying a rapidly-evolving and strongly convecting region. Time-stepping methods, while effective for fluids with constant viscosity, are hindered by the Courant criterion, which restricts the time step based on the system's maximum velocity and grid size. Consequently, achieving steady-state requires a large number of time steps due to the disparate time scales governing the stagnant and convecting regions. We present a concept for accelerating mantle convection simulations using machine learning. We generate a dataset of 128 two-dimensional simulations with mixed basal and internal heating, and pressure- and temperature-dependent viscosity. We train a feedforward neural network on 97 simulations to predict steady-state temperature profiles. These can then be used to initialize numerical time stepping methods for different simulation parameters. Compared to typical initializations, the number of time steps required to reach steady-state is reduced by a median factor of 3.75. The benefit of this method lies in requiring very few simulations to train on, providing a solution with no prediction error as we initialize a numerical method, and posing minimal computational overhead at inference time. We demonstrate the effectiveness of our approach and discuss the potential implications for accelerated simulations for advancing mantle convection research.

With a particular focus on Scipy's minimize function the eclipse mapping method is thoroughly researched and implemented utilizing Python and essential libraries. Many optimization techniques are used, including Sequential Least Squares Programming (SLSQP), Nelder-Mead, and Conjugate Gradient (CG). However, for the purpose of examining photometric light curves these methods seek to solve the maximum entropy equation under a chi-squared constraint. Therefore, these techniques are first evaluated on two-dimensional Gaussian data without a chi-squared restriction, and then they are used to map the accretion disc and uncover the Gaussian structure of the Cataclysmic Variable KIC 201325107. Critical analysis is performed on the code structure to find possible faults and design problems. Additionally, the analysis shows how several factors impacting computing time and image quality are included including the variance in Gaussian weighting, disc image resolution, number of data points in the light curve, and degree of constraint.

However, due to intensive computational requirements, it is not feasible to deploy these techniques directly in numerous cases, such as parametric optimization, real-time prediction for control applications, etc. Machine learning-based surrogate models offer an alternate way for simulation of the physical systems in an efficient manner. Deep learning, due to its ability to model any arbitrary input-output relationship in an efficient manner is the most accepted choice for surrogate modelling. In general, these surrogate models are data driven models, where the simulation/experimental data is used for the training purpose. Once the surrogate model is trained, it can be used to predict the system output for unobserved data with minimal computational effort. For surrogate modelling, both vanilla and specialized neural networks such as convolution neural networks have gained immense popularity in both scientific as well as for industrial applications [1, 2]. Further, recently in [3], operator learning, a new paradigm in deep learning is proposed. In literature, various operator learning techniques are proposed, like deep operator networks (DeepONets)[4], Laplace Neural operators (LNO)[5], Fourier Neural operators (FNO)[6] and General Neural Operator Transformer for Operator learning (GNOT)[7]. In this paper, we focus on DeepONets as an operator learning technique and show a novel way on how to reduce the computational cost associated with training the model. DeepONet is based on the lesser known cousin of the'Universal Approximation

This paper aims to propose an online two-stage thermal history prediction method, which could be integrated into a metal AM process for performance control. Based on the similarity of temperature curves (curve segments of a temperature profile of one point) between any two successive layers, the first stage of the proposed method designs a layer-to-layer prediction model to estimate the temperature curves of the yet-to-print layer from measured temperatures of certain points on the previously printed layer. With measured/predicted temperature profiles of several points on the same layer, the second stage proposes a reduced order model (ROM) (intra-layer prediction model) to decompose and construct the temperature profiles of all points on the same layer, which could be used to build the temperature field of the entire layer. The training of ROM is performed with an extreme learning machine (ELM) for computational efficiency. Fifteen wire arc AM experiments and nine simulations are designed for thin walls with a fixed length and unidirectional printing of each layer. The test results indicate that the proposed prediction method could construct the thermal history of a yet-to-print layer within 0.1 seconds on a low-cost desktop computer. Meanwhile, the method has acceptable generalization capability in most cases from lower layers to higher layers in the same simulation, as well as from one simulation to a new simulation on different AM process parameters. More importantly, after fine-tuning the proposed method with limited experimental data, the relative errors of all predicted temperature profiles on a new experiment are smaller than 0.09, which demonstrates the applicability and generalization of the proposed two-stage thermal history prediction method in online applications for metal AM.

Inspired by the success of the Transformer model in natural language processing and computer vision, this paper introduces BERT-PIN, a Bidirectional Encoder Representations from Transformers (BERT) powered Profile Inpainting Network. BERT-PIN recovers multiple missing data segments (MDSs) using load and temperature time-series profiles as inputs. To adopt a standard Transformer model structure for profile inpainting, we segment the load and temperature profiles into line segments, treating each segment as a word and the entire profile as a sentence. We incorporate a top candidates selection process in BERT-PIN, enabling it to produce a sequence of probability distributions, based on which users can generate multiple plausible imputed data sets, each reflecting different confidence levels. We develop and evaluate BERT-PIN using real-world dataset for two applications: multiple MDSs recovery and demand response baseline estimation. Simulation results show that BERT-PIN outperforms the existing methods in accuracy while is capable of restoring multiple MDSs within a longer window. BERT-PIN, served as a pre-trained model, can be fine-tuned for conducting many downstream tasks, such as classification and super resolution.

Abstract: We have constructed a Bayesian neural network able of retrieving tropospheric temperature profiles from rotational Raman-scatter measurements of nitrogen and oxygen and applied it to measurements taken by the RAman Lidar for Meteorological Observations (RALMO) in Payerne, Switzerland. We give a detailed description of using a Bayesian method to retrieve temperature profiles including estimates of the uncertainty due to the network weights and the statistical uncertainty of the measurements. We trained our model using lidar measurements under different atmospheric conditions, and we tested our model using measurements not used for training the network. The computed temperature profiles extend over the altitude range of 0.7 km to 6 km. The mean bias estimate of our temperatures relative to the MeteoSwiss standard processing algorithm does not exceed 0.05 K at altitudes below 4.5 km, and does not exceed 0.08 K in an altitude range of 4.5 km to 6 km.

A methodology is proposed, which addresses the caveat that line-of-sight emission spectroscopy presents in that it cannot provide spatially resolved temperature measurements in nonhomogeneous temperature fields. The aim of this research is to explore the use of data-driven models in measuring temperature distributions in a spatially resolved manner using emission spectroscopy data. Two categories of data-driven methods are analyzed: (i) Feature engineering and classical machine learning algorithms, and (ii) end-to-end convolutional neural networks (CNN). In total, combinations of fifteen feature groups and fifteen classical machine learning models, and eleven CNN models are considered and their performances explored. The results indicate that the combination of feature engineering and machine learning provides better performance than the direct use of CNN. Notably, feature engineering which is comprised of physics-guided transformation, signal representation-based feature extraction and Principal Component Analysis is found to be the most effective. Moreover, it is shown that when using the extracted features, the ensemble-based, light blender learning model offers the best performance with RMSE, RE, RRMSE and R values of 64.3, 0.017, 0.025 and 0.994, respectively. The proposed method, based on feature engineering and the light blender model, is capable of measuring nonuniform temperature distributions from low-resolution spectra, even when the species concentration distribution in the gas mixtures is unknown.